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1. US20180316252 - PROCESS FOR MANUFACTURING A WATERPROOF MAGNETO-ROTOR MADE OF RARE-EARTH ELEMENTS

Office United States of America
Application Number 15965051
Application Date 27.04.2018
Publication Number 20180316252
Publication Date 01.11.2018
Publication Kind A1
IPC
H02K 15/03
HELECTRICITY
02GENERATION, CONVERSION, OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
15Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
02of stator or rotor bodies
03having permanent magnets
H02K 1/02
HELECTRICITY
02GENERATION, CONVERSION, OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
1Details of the magnetic circuit
02characterised by the magnetic material
H02K 5/10
HELECTRICITY
02GENERATION, CONVERSION, OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
5Casings; Enclosures; Supports
04Casings or enclosures characterised by the shape, form or construction thereof
10with arrangements for protection from ingress, e.g. of water or fingers
B29C 45/14
BPERFORMING OPERATIONS; TRANSPORTING
29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
45Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
14incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
CPC
B29C 45/14639
BPERFORMING OPERATIONS; TRANSPORTING
29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
45Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
14incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
14639for obtaining an insulating effect, e.g. for electrical components
B29L 2031/34
BPERFORMING OPERATIONS; TRANSPORTING
29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
2031Other particular articles
34Electrical apparatus, e.g. sparking plugs or parts thereof
H02K 1/02
HELECTRICITY
02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
1Details of the magnetic circuit
02characterised by the magnetic material
H02K 15/03
HELECTRICITY
02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
15Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
02of stator or rotor bodies
03having permanent magnets
H02K 5/10
HELECTRICITY
02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
KDYNAMO-ELECTRIC MACHINES
5Casings; Enclosures; Supports
04Casings or enclosures characterised by the shape, form or construction thereof
10with arrangements for protection from ingress, e.g. of water or fingers
Applicants Taco Italia S.r.l.
Taco Italia, S.r.l.
Inventors Roberto Mondin
Marco Melison
Priority Data 102017000045959 27.04.2017 IT
Title
(EN) PROCESS FOR MANUFACTURING A WATERPROOF MAGNETO-ROTOR MADE OF RARE-EARTH ELEMENTS
Abstract
(EN)

The invention relates to a process for manufacturing a waterproof magneto-rotor (1) made of rare-earth elements, to be used in a synchronous electric motor having a rotor (2) with a permanent magnet and wherein the rotor (2) is solidly fixed to a shaft (3). The process comprises the following phases:

    • a first phase of coating the rotor (2) with a first inner protective layer (12) obtained by a first injection moulding phase;
    • a second phase of coating the first inner protective layer (12) of the rotor (2) with a second outer protective layer (14) obtained by a second injection moulding phase;
    • at least one annular protective barrier (15) being shaped on at least one or both the opposed end surfaces of the rotor (2) during the first injection moulding phase, for preventing water or humidity from seeping between the first inner protective layer (12) and the second outer protective layer (14).

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