Processing

Please wait...

Settings

Settings

Goto Application

1. WO2022163621 - SOUND-ABSORBING MATERIAL AND METHOD FOR PRODUCING SAME

Publication Number WO/2022/163621
Publication Date 04.08.2022
International Application No. PCT/JP2022/002573
International Filing Date 25.01.2022
IPC
B32B 5/26 2006.1
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
5Layered products characterised by the non-homogeneity or physical structure of a layer
22characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous
24one layer being a fibrous or filamentary layer
26another layer also being fibrous or filamentary
D04H 1/498 2012.1
DTEXTILES; PAPER
04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING
1Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
40from fleeces or layers composed of fibres without existing or potential cohesive properties
44the fleeces or layers being consolidated by mechanical means, e.g. by rolling
46by needling or like operations to cause entanglement of fibres
498entanglement of layered webs
G10K 11/16 2006.1
GPHYSICS
10MUSICAL INSTRUMENTS; ACOUSTICS
KSOUND-PRODUCING DEVICES;  METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
11Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
G10K 11/168 2006.1
GPHYSICS
10MUSICAL INSTRUMENTS; ACOUSTICS
KSOUND-PRODUCING DEVICES;  METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
11Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
162Selection of materials
168Plural layers of different materials, e.g. sandwiches
CPC
B32B 5/26
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
5Layered products characterised by the non- homogeneity or physical structure ; , i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
22characterised by the presence of two or more layers which ; are next to each other and are fibrous, filamentary, formed of particles or foamed
24one layer being a fibrous or filamentary layer
26another layer ; next to it also being fibrous or filamentary
D04H 1/498
DTEXTILES; PAPER
04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL
1Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
40from fleeces or layers composed of fibres without existing or potential cohesive properties
44the fleeces or layers being consolidated by mechanical means, e.g. by rolling
46by needling or like operations to cause entanglement of fibres
498entanglement of layered webs
G10K 11/16
GPHYSICS
10MUSICAL INSTRUMENTS; ACOUSTICS
KSOUND-PRODUCING DEVICES
11Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
G10K 11/168
GPHYSICS
10MUSICAL INSTRUMENTS; ACOUSTICS
KSOUND-PRODUCING DEVICES
11Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
162Selection of materials
168Plural layers of different materials, e.g. sandwiches
Applicants
  • 東洋紡株式会社 TOYOBO CO., LTD. [JP]/[JP]
  • 株式会社ユウホウ YUHO CO., LTD. [JP]/[JP]
Inventors
  • 逸見 龍哉 HENMI, Tatsuya
  • 峯村 慎一 MINEMURA, Shinichi
  • 田中 茂樹 TANAKA, Shigeki
  • 渡邊 裕平 WATANABE, Yuhei
  • 飯田 貴朗 IIDA, Takaaki
Agents
  • 弁理士法人アスフィ国際特許事務所 USFI PATENT ATTORNEYS INTERNATIONAL OFFICE
Priority Data
2021-01069426.01.2021JP
2021-01069526.01.2021JP
2021-09321102.06.2021JP
2021-09321202.06.2021JP
Publication Language Japanese (ja)
Filing Language Japanese (JA)
Designated States
Title
(EN) SOUND-ABSORBING MATERIAL AND METHOD FOR PRODUCING SAME
(FR) MATÉRIAU D'ABSORPTION DES SONS ET SON PROCÉDÉ DE PRODUCTION
(JA) 吸音材、及び吸音材の製造方法
Abstract
(EN) The present invention addresses the problem of providing a sound-absorbing material having excellent sound absorption performance in a wide range from the low frequency range to the high frequency range, and a method for producing the sound-absorbing material. Provided is a sound-absorbing material that is a layered structure including a first fiber layer and a second fiber layer, wherein the sound-absorbing material is characterized in that the relationship between the average pore diameter (D) (μm) in the first fiber layer and the air permeability (G) in the layered structure (cm3/cm2•sec) satisfies 1.0 ≤ D/G ≤ 10, the relationship between the air permeability (G) (cm3/cm2•sec) in the layered structure and the coefficient of variation (B) of the pore diameter in the first fiber layer satisfies 5.0 ≤ G/B ≤ 25, and the first fiber layer is arranged on the sound source side. Also provided is a method for producing the sound-absorbing material that has an air permeability (G) of 1.5 cm3/cm2•sec or more and no more than 18.0 cm3/cm2•sec and is a layered structure with the first fiber layer arranged on the sound source side, in which the method includes a step for forming the first fiber layer by a spunlace method and a step for layering and integrating at least the first fiber layer and the second fiber layer by a needle punch method and forming the layered structure.
(FR) La présente invention aborde le problème de la fourniture d'un matériau d'absorption des sons ayant d'excellentes performances d'absorption des sons dans une large plage allant de la plage basse fréquence à la plage haute fréquence, ainsi qu'un procédé de production du matériau d'absorption des sons. L'invention concerne un matériau d'absorption des sons qui est une structure en couches incluant une première couche de fibres et une seconde couche de fibres, le matériau d'absorption des sons étant caractérisé en ce que la relation entre le diamètre de pore moyen (D) (μm) dans la première couche de fibres et la perméabilité à l'air (G) dans la structure en couches (cm3/cm2•sec) satisfait à 1,0 ≤ D/G ≤ 10, la relation entre la perméabilité à l'air (G) (cm3/cm2•sec) dans la structure en couches et le coefficient de variation (B) du diamètre de pore dans la première couche de fibres satisfait à 5,0 ≤ G/B ≤ 25 et la première couche de fibres est disposée sur le côté de source sonore. L'invention concerne également un procédé de production du matériau d'absorption des sons qui a une perméabilité à l'air (G) de 1,5 cm3/cm2•sec ou plus et pas plus de 18,0 cm3/cm2•sec et est une structure en couches avec la première couche de fibres disposée sur le côté de source sonore, dans lequel le procédé inclut une étape de formation de la première couche de fibres par un procédé d'hydroliage et une étape de stratification et d'intégration d'au moins la première couche de fibres et de la seconde couche de fibres par un procédé d'aiguilletage et de formation de la structure en couches.
(JA) 本発明は、低周波数域から高周波数域において広く優れた吸音性能を有する吸音材、及びその製造方法を提供することを課題とする。 第1繊維層と第2繊維層とを含む積層構造体であって、前記第1繊維層における平均細孔径(D)(μm)と前記積層構造体における通気度(G)(cm3/cm2・sec)の関係が、1.0≦D/G≦10を満たし、前記積層構造体における通気度(G)(cm3/cm2・sec)と前記第1繊維層における細孔径の変動係数(B)の関係が、5.0≦G/B≦25を満たし、且つ前記第1繊維層が音源側に配置されることを特徴とする吸音材。スパンレース法により第1繊維層を形成する工程、少なくとも前記第1繊維層と第2繊維層とを積層し、ニードルパンチ法により一体化して積層構造体を形成する工程を含む、通気度(G)が1.5cm3/cm2・sec以上18.0cm3/cm2・sec以下であり、前記第1繊維層が音源側に配置される前記積層構造体である吸音材の製造方法。
Related patent documents
Latest bibliographic data on file with the International Bureau