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1. WO2020065561 - COMPOSITE FOAM ARTICLE

Publication Number WO/2020/065561
Publication Date 02.04.2020
International Application No. PCT/IB2019/058147
International Filing Date 25.09.2019
IPC
B32B 5/18 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
5Layered products characterised by the non-homogeneity or physical structure of a layer
18characterised by features of a layer containing foamed or specifically porous material
B32B 27/04 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
27Layered products essentially comprising synthetic resin
04as impregnant, bonding, or embedding substance
B32B 27/40 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
27Layered products essentially comprising synthetic resin
40comprising polyurethanes
B32B 37/06 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
37Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
06characterised by the heating method
B32B 37/10 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
37Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
10characterised by the pressing technique, e.g. using direct action of vacuum or fluid pressure
B32B 5/26 2006.01
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
5Layered products characterised by the non-homogeneity or physical structure of a layer
22characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous
24one layer being a fibrous or filamentary layer
26another layer also being fibrous or filamentary
CPC
B32B 2037/1215
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
37Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
12characterised by using adhesives
1207Heat-activated adhesive
1215Hot-melt adhesive
B32B 2255/102
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
2255Coating on the layer surface
10on synthetic resin layer or on natural or synthetic rubber layer
102synthetic resin or rubber layer being a foamed layer
B32B 27/04
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
27Layered products comprising ; a layer of; synthetic resin
04as impregnant, bonding, or embedding substance
B32B 27/08
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
27Layered products comprising ; a layer of; synthetic resin
06as the main or only constituent of a layer, ; which is next to another layer of the same or of a different material
08of synthetic resin
B32B 27/40
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
27Layered products comprising ; a layer of; synthetic resin
40comprising polyurethanes
B32B 37/06
BPERFORMING OPERATIONS; TRANSPORTING
32LAYERED PRODUCTS
BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
37Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
06characterised by the heating method
Applicants
  • PROPRIETECT L.P. [CA]/[CA]
Inventors
  • BEGG, David
  • DONG, Kevin Liping
  • ULMAN, Dorota
  • WHEELER, Scott D.
  • LIN, Le-Cheng Jimmy
Priority Data
62/736,29225.09.2018US
62/845,47709.05.2019US
Publication Language English (EN)
Filing Language English (EN)
Designated States
Title
(EN) COMPOSITE FOAM ARTICLE
(FR) ARTICLE EN MOUSSE COMPOSITE
Abstract
(EN)
A composite foam article is disclosed herein. The composite foam article comprises a polyurethane foam core presenting a first surface and a second surface facing opposite the first surface. A first skin is disposed on the first surface and a second skin is disposed on the second surface. The polyurethane foam core has a density of 15-80 kg/m3. The first and second skins comprise a plurality of fibers and a polymeric binder. The composite foam article has a weight per unit area of 500-1000 g/m2 and a strength of greater than 17 N at a post-compression thickness of greater than 2 mm when tested in according with SAE J949 at 23°C.
(FR)
L'invention concerne un article en mousse composite. L'article en mousse composite comprend un noyau en mousse de polyuréthane présentant une première surface et une seconde surface faisant face à la première surface. Un premier revêtement est disposé sur la première surface, et un second revêtement est disposé sur la seconde surface. Le noyau en mousse de polyuréthane présente une densité de 15 à 80 kg/m3. Les premier et second revêtements comprennent une pluralité de fibres et un liant polymère. L'article en mousse composite présente un poids par unité de surface de 500 à 1000 g/m2 et une résistance supérieure à 17 N à une épaisseur post-compression supérieure à 2 mm lorsqu'il est testé conformément à la norme SAE J949 à 23 °C.
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