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1. (WO2017173006) PROCESS, APPARATUS, CONTROLLER AND SYSTEM FOR PRODUCING PETROLEUM PRODUCTS
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Pub. No.: WO/2017/173006 International Application No.: PCT/US2017/024872
Publication Date: 05.10.2017 International Filing Date: 30.03.2017
IPC:
C10B 53/07 (2006.01) ,C10B 47/18 (2006.01) ,C10B 47/32 (2006.01) ,C10G 1/00 (2006.01) ,C10G 1/10 (2006.01) ,C08J 11/12 (2006.01) ,G05D 23/00 (2006.01)
C CHEMISTRY; METALLURGY
10
PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
B
DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
53
Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
07
of synthetic polymeric materials, e.g. tyres
C CHEMISTRY; METALLURGY
10
PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
B
DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
47
Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
18
with moving charge
C CHEMISTRY; METALLURGY
10
PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
B
DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
47
Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
28
Other processes
32
in ovens with mechanical conveying means
C CHEMISTRY; METALLURGY
10
PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
G
CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
1
Production of liquid hydrocarbon mixtures from oil shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
C CHEMISTRY; METALLURGY
10
PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
G
CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
1
Production of liquid hydrocarbon mixtures from oil shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
10
from rubber or rubber waste
C CHEMISTRY; METALLURGY
08
ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
J
WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H142
11
Recovery or working-up of waste materials
04
of polymers
10
by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
12
by dry-heat treatment only
G PHYSICS
05
CONTROLLING; REGULATING
D
SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
23
Control of temperature
Applicants:
RES POLYFLOW LLC [US/US]; 8584 East Washington Street #304 Chagrin Falls, OH 44023, US
Inventors:
SCHABEL, Jay; US
SCHWARZ, Richard A.; US
GRISPIN, Charles, W.; US
GENCER, Mehmet, A.; US
HENSEL, Joseph, D.; US
Agent:
HUDAK, Daniel, J, Jr; US
Priority Data:
15/473,56929.03.2017US
62/315,63930.03.2016US
Title (EN) PROCESS, APPARATUS, CONTROLLER AND SYSTEM FOR PRODUCING PETROLEUM PRODUCTS
(FR) PROCÉDÉ, APPAREIL, CONTRÔLEUR ET SYSTÈME DE PRODUCTION DE PRODUITS PÉTROLIERS
Abstract:
(EN) A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.
(FR) L'invention concerne un procédé et un appareil pour la pyrolyse d'une charge d'alimentation de plastique mixte produisant des produits pétroliers. Dans un exemple, un procédé de production de produits pétroliers consiste à charger une charge d'alimentation de matériaux polymères mélangés dans un appareil de réacteur. De l'énergie thermique est appliquée à la charge d'alimentation tout en faisant avancer la charge d'alimentation à travers l'appareil de réacteur dans une opération anaérobie. L'entrée d'énergie dans l'appareil de réacteur est régulée par la commande d'un gradient de température à l'intérieur de la cuve de réacteur pour produire un produit de gaz de pétrole. Le procédé met en jeu des réactions chimiques in situ comprenant des réactions de craquage et de recombinaison qui sont contrôlées pour convertir une partie hydrocarbonée solide de la charge d'alimentation en fluides et gaz en fusion à l'intérieur de la cuve de réacteur et pour produire des produits pétroliers gazeux qui sortent de la cuve de réacteur. Le résidu solide séparé du processus de pyrolyse est également retiré de la cuve de réaction.
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Designated States: AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DJ, DK, DM, DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, HR, HU, ID, IL, IN, IR, IS, JP, KE, KG, KH, KN, KP, KR, KW, KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW
African Regional Intellectual Property Organization (ARIPO) (BW, GH, GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, TZ, UG, ZM, ZW)
Eurasian Patent Office (AM, AZ, BY, KG, KZ, RU, TJ, TM)
European Patent Office (EPO) (AL, AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, TR)
African Intellectual Property Organization (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, KM, ML, MR, NE, SN, TD, TG)
Publication Language: English (EN)
Filing Language: English (EN)