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1. CA3015891 - POCKETED SPRING COMFORT LAYER AND METHOD OF MAKING SAME

Office
Canada
Application Number 3015891
Application Date 02.03.2017
Publication Number 3015891
Publication Date 14.09.2017
Publication Kind A1
IPC
A47C 27/07
AHUMAN NECESSITIES
47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
CCHAIRS; SOFAS; BEDS
27Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas
04with spring inlays
06Spring inlays or spring units therefor
07Attaching, or interconnecting of, springs in spring inlays
A47C 7/34
AHUMAN NECESSITIES
47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
CCHAIRS; SOFAS; BEDS
7Parts, details, or accessories of chairs or stools
02Seat parts
34with springs in compression, e.g. coiled
A47C 23/043
AHUMAN NECESSITIES
47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
CCHAIRS; SOFAS; BEDS
23Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases
04using springs in compression, e.g. coiled
043using wound springs
A47C 27/06
AHUMAN NECESSITIES
47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
CCHAIRS; SOFAS; BEDS
27Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas
04with spring inlays
06Spring inlays or spring units therefor
B68G 9/00
BPERFORMING OPERATIONS; TRANSPORTING
68SADDLERY; UPHOLSTERY
GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
9Placing upholstery springs in pockets; Fitting springs in upholstery
CPC
A47C 27/064
AHUMAN NECESSITIES
47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
CCHAIRS
27Spring, stuffed or fluid mattresses ; or cushions; specially adapted for chairs, beds or sofas
04with spring inlays
06Spring inlays
063wrapped or otherwise protected
064Pocketed springs
Applicants L&P PROPERTY MANAGEMENT COMPANY
Inventors LONG, AUSTIN G.
Priority Data 15062318 07.03.2016 US
Title
(EN) POCKETED SPRING COMFORT LAYER AND METHOD OF MAKING SAME
(FR) COUCHE DE CONFORT A RESSORTS ENSACHES ET PROCEDE DE FABRICATION DE CETTE DERNIERE
Abstract
(EN) A comfort layer (16, 16a, 50, 56, 56a, 56b, 132, 140) for a bedding or seating product (10) has slow-acting pockets (44, 44a, 84, 84a) characterized by the individual springs (28) of the comfort layer (16, 16a, 50, 56, 56a, 56b, 132, 140) being pocketed with either semi-impermeable or impermeable fabric. Each seam (30, 70) joining opposed plies (22, 23, 24, 25, 64, 65, 66, 67) of fabric around each of the coil springs (28) of the comfort layer (16, 16a, 50, 56, 56a, 56b, 132, 140) may be segmented, allowing air to flow between the segments (26, 68), thereby increasing the luxury "feel" of the comfort layer (16, 16a, 50, 56, 56a, 56b, 132, 140). The method of making the comfort layer (16, 16a, 50, 56, 56a, 56b, 132, 140) includes compressing the springs (28) and creating pockets (44, 44a, 84, 84a) with a welding horn (32, 32a, 72, 72a) and an anvil (42, 42a, 74, 74a).
(FR) L'invention concerne une couche de confort (16, 16a, 50, 56, 56a, 56b, 132, 140) pour un produit de literie ou d'assise (10), ladite couche comportant des poches à action lente (44, 44a, 84, 84a) caractérisées en ce que les ressorts individuels (28) de la couche de confort (16, 16a, 50, 56, 56a, 56b, 132, 140) sont ensachés dans un tissu semi-imperméable ou imperméable. Chaque couture (30, 70) reliant des épaisseurs opposées (22, 23, 24, 25, 64, 65, 66, 67) de tissu autour de chaque ressort hélicoïdal (28) de la couche de confort (16, 16a, 50, 56, 56a, 56b, 132, 140) peut être segmentée, ce qui permet ainsi à l'air de circuler entre les segments (26, 68), et augmente la "sensation" de luxe de la couche de confort (16, 16a, 50, 56, 56a, 56b, 132, 140). Le procédé de fabrication de la couche de confort (16, 16a, 50, 56, 56a, 56b, 132, 140) comprend la compression des ressorts (28) et la création de poches (44, 44a, 84, 84a) avec une corne d'air (32, 32a, 72, 72a) et une enclume (42, 42a, 74, 74a).